Waste Tyre Recycling Plant (Capacity: 10Tonnes / Day)

Features of the Waste Tyre Recycling Plant:

• 100 % waste tyre recycling is achieved (no waste left after the process).
• No chemical ingredients are used in process (environment friendly).
• During and after the process, no soil, water or air pollution is observed.
• Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
• The most cost-effective waste tire recycling technology in the world.
• Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tire production.
• Each recycled ton of tyre preserves 10 tons of Co2 that is a major greenhouse gas.
• The process can be applied to all rubber based materials.
• The system creates an alternative source of energy to replace petroleum products and natural gas.
• System gives the opportunity to governments and local administrations to deal with the waste tire problem to a great extent.
• System prevents the spread of diseases caused by waste tires.
• We deliver plants with capacities of 10 ton / day and its multiples.
• The process of Pyrolysis has duration of 4 to 12 hours, depending on the amounts and type of tire (car tires, truck tires, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases different gases are obtained and the condensed gas in stored as fuel - oil in thanks.

Output Material After Process:

• Pyrolysis is a process to treat the rubber and industrial plastic waste.
• Pyrolysis is the decomposition of organic compounds under oxygen free environment that produces gas, oil, carbon black and steel.

Below is the output percentage and use of the end products.

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40 % - 45 % of the amount of recycled scrap tires, which will be carried with licensed tanker trucks.

Carbon black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 30 % - 35 % (depending on the type of tires) of the total amount of scrap tires recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features to the materials.
Carbon black produced by pyrolysis application is more economical compared to carbon black produced primarily from petroleum and is more price efficient to be used as an ingredient in the industries listed;

• Electric cable jacketing
• Conveyor band
• Carrier bands
• Hose and doormat
• Black nylon bag
• Rubber additive
• Automotive spare parts
• Heat isolation
• Black colorant in rubber materials
• Plastic pipe
• Industrial rubber products
• Fire fighting

Tires contain steel wires and the amount ranges from 10 % - 15 % of the total tires weight. All of the steel present in the tires can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

• Non-condensable gases arise during the recycling application which;
• Has a higher calorific value compared to natural gas
• Can replace natural gas and propane when stored
• Can be used as energy resource in gas burners, also used in Pyrolysis System

The amount of gas generated in the system is 12 % - 15% of the total amount of recycled tires and considering the 20% ton scrap tire/day recycling capacity.

Project Requirements:

• Power requirements 35 kW
• Man power
• Technical- 1
• Manager- 1
• Worker- 6-8
• Land required 2000 sq. meter
• Constructed shed 2000 sq. feet
• Water required 2000 liter / day